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C0521

AWD Coupling Overheating

2002-2007 Buick Rendezvous 3.5L V6

Moderate SeverityChassisGeneric (SAE)

Description

The AWD coupling unit has exceeded its maximum safe operating temperature.

Symptoms

  • AWD warning light
  • AWD disengaged automatically
  • Burning smell from rear differential area
  • Reduced traction warning

Common Causes

  • Sustained AWD engagement during tire size mismatch
  • Mismatched tires causing continuous slip
  • Coupling fluid breakdown
  • Driving on dry pavement in locked 4WD mode

Diagnostic Steps

  1. Check all tire sizes match within specification
  2. Inspect coupling fluid condition
  3. Verify correct tire rotation pattern followed
  4. Check coupling temperature sensor
  5. Inspect coupling for fluid leak

Repair Notes

Allow coupling to cool. Verify tire sizes match. Replace coupling fluid. Correct tire mismatch.

Related Codes

C0520AWD Coupling Control CircuitC0525Front Differential Lock Actuator Circuit

Other Chassis Codes

C0521 on Other Vehicles

Common Questions

What does code C0521 mean on a 2002-2007 Buick Rendezvous?

C0521 stands for "AWD Coupling Overheating". The AWD coupling unit has exceeded its maximum safe operating temperature.

What are the symptoms of C0521 on a Buick Rendezvous?

Common symptoms of C0521 include: AWD warning light, AWD disengaged automatically, Burning smell from rear differential area, Reduced traction warning.

What causes C0521 on a 2002-2007 Buick Rendezvous?

Common causes of C0521 include: Sustained AWD engagement during tire size mismatch, Mismatched tires causing continuous slip, Coupling fluid breakdown, Driving on dry pavement in locked 4WD mode.

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