ShopBaseFree forever shop management software for auto repair shops
Try ShopBase Free β†’
P1594

Charging System Voltage Too High

1998-2004 Dodge Intrepid 3.2L V6

Moderate SeverityPowertrain

Description

The PCM has detected that the charging system voltage is above the acceptable range. The voltage regulator in the alternator is allowing excessive voltage, which can damage electrical components and boil battery electrolyte.

Symptoms

  • Check Engine Light
  • Battery warning light may illuminate
  • Electrical components failing prematurely
  • Battery swelling or leaking
  • Headlights excessively bright

Common Causes

  • Faulty voltage regulator in alternator
  • Poor ground connection at alternator
  • Corroded battery cables
  • Faulty PCM voltage sense circuit
  • Wiring issue in charging circuit

Diagnostic Steps

  1. Measure charging voltage at battery with engine running (should be 13.5-14.8V)
  2. Check alternator ground connection
  3. Inspect battery cables and terminals for corrosion
  4. Test voltage regulator function
  5. Check PCM voltage sense wire

Repair Notes

Replace the alternator if the voltage regulator is causing overcharging.

Related Codes

P0563System Voltage HighP1682Ignition 1 Switch Circuit 2 (Driver 5 Line 2)P1682Ignition 1 Switch Circuit 2 (Driver 5 Line 2)P1682Ignition 1 Switch Circuit 2 (Driver 5 Line 2)P1682Ignition 1 Switch Circuit 2 (Driver 5 Line 2)P1682Ignition 1 Switch Circuit 2 (Driver 5 Line 2)P1682Ignition 1 Switch Circuit 2 (Driver 5 Line 2)P1682Ignition 1 Switch Circuit 2 (Driver 5 Line 2)P1682Ignition 1 Switch Circuit 2 (Driver 5 Line 2)P1682Charging System Voltage LowP1682Charging System Voltage LowP1682Charging System Voltage LowP1682Charging System Voltage Low

Other Powertrain Codes

P1594 on Other Vehicles

Common Questions

What does code P1594 mean on a 1998-2004 Dodge Intrepid?

P1594 stands for "Charging System Voltage Too High". The PCM has detected that the charging system voltage is above the acceptable range. The voltage regulator in the alternator is allowing excessive voltage, which can damage electrical components and boil battery electrolyte.

What are the symptoms of P1594 on a Dodge Intrepid?

Common symptoms of P1594 include: Check Engine Light, Battery warning light may illuminate, Electrical components failing prematurely, Battery swelling or leaking, Headlights excessively bright.

What causes P1594 on a 1998-2004 Dodge Intrepid?

Common causes of P1594 include: Faulty voltage regulator in alternator, Poor ground connection at alternator, Corroded battery cables, Faulty PCM voltage sense circuit, Wiring issue in charging circuit.

View Labor Times | View Torque Specs | View Fluid Specs