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P3804

48V System Isolation Fault

2014-2021 Mazda Mazda6 2.5L I4

High SeverityPowertrainGeneric (SAE)

Description

The 48V electrical system isolation monitoring has detected reduced insulation resistance between the 48V bus and vehicle chassis.

Symptoms

  • 48V system may be disabled
  • Mild hybrid functions lost
  • Warning indicator illuminated
  • Potential electrical shock risk
  • System enters safe mode

Common Causes

  • Moisture in 48V connector
  • Damaged 48V cable insulation
  • 48V battery case leak
  • Component insulation breakdown
  • Wiring chafed against chassis

Diagnostic Steps

  1. Read 48V isolation resistance value
  2. Perform 48V isolation test per segment
  3. Inspect 48V wiring for damage
  4. Check 48V connectors for moisture
  5. Test 48V battery case integrity

Repair Notes

Locate and repair source of isolation loss. While 48V is below lethal threshold, it can cause burns and arcing. Repair promptly.

Related Codes

P380048V Mild Hybrid System General Malfunction

Other Powertrain Codes

P3804 on Other Vehicles

Common Questions

What does code P3804 mean on a 2014-2021 Mazda Mazda6?

P3804 stands for "48V System Isolation Fault". The 48V electrical system isolation monitoring has detected reduced insulation resistance between the 48V bus and vehicle chassis.

What are the symptoms of P3804 on a Mazda Mazda6?

Common symptoms of P3804 include: 48V system may be disabled, Mild hybrid functions lost, Warning indicator illuminated, Potential electrical shock risk, System enters safe mode.

What causes P3804 on a 2014-2021 Mazda Mazda6?

Common causes of P3804 include: Moisture in 48V connector, Damaged 48V cable insulation, 48V battery case leak, Component insulation breakdown, Wiring chafed against chassis.

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